A major aerospace manufacturer was experiencing weld damage during shot-blasting due to ineffective manual masking methods, resulting in inconsistent protection, poor adhesion, and significant inefficiencies on the production line.

They contacted Tecman for a robust alternative, drawing on our expertise in masking solutions for critical manufacturing processes. Their existing workaround involved manually cutting and applying masking tape to the welded areas before shot-blasting the product. This approach was not only inefficient and unreliable, but also led to quality issues due to the tape occasionally peeling off mid-process, likely as a result of the adhesive type not being professionally specified for the application.

Tecman’s die-cut masking tape solution delivered significant cost savings for our customer by improving their process efficiency and increasing shot-blast output. Ease of application, reduced rework and downtime, and the assurance provided by extensive testing were key drivers behind this improvement. 

Additionally, the custom masking components provided reliable weld protection, enhancing shot-blast consistency and the quality of the finished product. 

By combining our customer-focused approach with engineering expertise, innovative capabilities, and in-depth material knowledge, we helped our customer reduce quality issues, increase productivity, and achieve meaningful overall cost reductions.