E-mobility Thermal Management Solutions

Unlock electric mobility performance & innovation with superior thermal management solutions

 

Within the ever-evolving and dynamic e-mobility sector, Tecman is a trusted and proven partner to unlock innovation with knowledge of advanced thermal management solutions, cutting-edge materials, bonding adhesives and electrical management solutions for electric vehicles and EV battery development.

Value add components for e-mobility

Combining industry experience and innovation

Thermal management & bonding adhesives for E-mobility

We provide thermal management solutions for our customers’ battery system projects through innovative engineered solutions and the intelligent application of advanced materials with thermodynamic and heat transfer properties.

We have years of experience meeting the challenges of thermal management in a wide range of industries, designing and manufacturing millions of thermal and electrical management components that are intelligently engineered to meet customer specifications.

Our vast industry and engineering knowledge, expertise in advanced materials and technologies enable us to develop solutions with the potential to solve many of the thermal related challenges that electric vehicle battery design engineers face today.

We have a track record of delivering intelligent value add solutions to our customers, many of which are automotive OEMs, tier 1 and tier 2 suppliers, by combining this experience and advanced knowledge with a collaborative approach to problem solving.

Our technical team are here to support and facilitate with knowledge, skills and expertise in material selection and engineering to help achieve superior for electric vehicle and battery system development.

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Advanced thermal propagation protection

OEM approved thermal cell barrier technology

We have developed a highly efficient manufacturing process for OEM approved advanced thermal cell barrier technology.

Anti-Thermal Propagation (ATP) Pads are a single-piece thermal cell barrier available with or without built-in frames' depending on the application and cell type.

Our manufacturing system for ATP Pads is an all-in-one continuous cost-efficient process with manufacturing speeds of up to 36 million parts per annum achieving extreme high volume.

Framed ATP Pad Blown Apart

For prismatic cells

Framed Anti-thermal Propagation (ATP) Pads are an advanced thermal cell barrier that incorporates a physical built-in spacer surrounding the thermal insulation pad. Framed ATP Pads are suitable for prismatic cells and are designed to optimise space between battery cells to improve performance and extend cell life.

learn more about Framed ATP Pads

 

For pouch and solid state cells

We also manufacture Anti-thermal Propagation (ATP) Pads, which are OEM approved thermal cell barriers suitable for pouch and solid state battery cells.

learn more about ATP Pads

Customised Innovation

Gallery: Advanced technical solutions for e-mobility

Technical Consultation

Bonding and thermal management e-mobility solutions

Framed ATP Pad Blown Apart With Labels Square Thermal Cell Barrier Case Study Thumbnail V5

ENGINEERED DIE-CUT COMPONENTS

Our multi-layer lamination and die-cutting processes provides Battery Design Engineers with unrestricted design capabilities by removing limitations and supporting engineering creativity.

MATERIAL SELECTION & VALIDATION 

We specialist in understanding the science behind advanced materials to make careful selections based on the bespoke requirements of our electric vehicle partners.

VALUE-ADD ENGINEERING SUPPORT

Our solutions are carefully developed with engineering teams worldwide to improve safety, optimise performance and unlock potential. Every solutions is continually reviewed for opportunities to innovate and enhance to ensure overall costs and wastage are reduced.

PRODUCT APPLICATION AND ASSEMBLY SUPPORT

As part of our value-add solutions, we develop assembly aids and equipment to assist in the precise application of manufactured thermally conductive adhesive components for EV battery packs to increase productivity during the assembly process. 

Contact us to discuss how we can bring improvements to your E-mobility project. 

Request a Technical Consultation

 

Here’s an overview video of our superior thermal management solutions in advanced battery development:

Thermal Management and Bonding Solutions

Electric vehicle and battery systems applications

  • Improve Service Battery Life Square

    Thermal Management

    Thermally conductive very high bond adhesive tapes for EV battery management provide superior transfer of heat from component to heat sink.

  • Protect From Thermal Shock Square

    Manufacturing process for thermal cell barriers

    Highly efficient solution for manufacturing advanced cell barriers with built-in spacer at cost-efficient extreme high volume

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  • Electronics

    Protection & Insulation between Battery Cells

    Anti-thermal propagation solutions to contain thermal energy between cells in EV Battery packs.

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  • Bonding Material

    EV Battery Pack Bonding

    Adhesive solutions for thermal management, electrical insulation, mounting of EV battery parts as well as protection against thermal propagation.

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  • Protect From Thermal Shock Square

    Thermal runaway venting insulation

    Design features and components placed between the battery cells and the wider environment to prevent the propagation of heat in a thermal runaway event. 

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  • Ico Smooth Adhesive

    Battery cell wrapping

    Wrapping of prismatic battery cells and covering of metal parts for electrical insulation in EV batteries and power electronic parts.

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  • Termal B

    Thermal Dissipation and Busbar Insulation

    Effective insulation of the busbar protects the cells and the battery pack and an effective thermal dissipation system removes thermal energy from the battery pack.

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  • Die Cutting

    Mounting Heating Plate Films

    Mounting and lamination applications in EV Batteries.

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  • Thermal W

    Cooling Plate Insulation

    Mounting & gap filling of cooling plates in EV batteries and power electronic devices.

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Thermal Management Case Study

Preventing Thermal Runaway in Electric Vehicle Battery Packs

Case Study: Advanced Thermal Cell Barrier for EV Battery Packs

A concept-to-manufacture solution for a major automotive OEM to prevent thermal propagation in EV battery packs. The result was a Framed ATP Pad solution with a thermal propagation delay of over 20 minutes, which is utilised across their entire EV range.

View Case study

Thermal Management

Guide to thermal management for battery development

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