Advanced thermal runaway barriers

Our team are on hand to demonstrate how the advanced thermal cell barrier technology can help you achieve improved battery pack performance while meeting financial objectives.

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maximised space efficiency

Our state-of-the-art manufacturing system is engineered to deliver significant profitability benefits for automotive OEMs. With a compact footprint, the production line integrates seamlessly into existing clean production facilities or dedicated spaces close to battery assembly lines, maximising space efficiency and reducing facility costs.

Reduced costs

The all-in-one manufacturing system eliminates the need for third-party pre-conversion, which reduces operational costs, simplifies the supply chain, and enhances overall production efficiency. The ability to produce up to 120 parts per minute, with a total capacity of up to 36 million parts per year, ensures high output and continuous operation, minimising downtime and further lowering costs.

Enhanced quality control

Automation within the system not only reduces labour costs but also improves quality control through in-line closed-loop adjustments and 100% part inspection, ensuring consistent, reliable production. The flexibility to handle different materials and part sizes allows OEMs to adapt quickly to market demands without compromising efficiency or quality.

Optimised resource utilisation

This all-in-one process optimises resource utilisation, shortens production times, and reduces material input costs, all while maintaining a high level of output. By situating this compact, high-capacity production line close to battery assembly plants, OEMs can further reduce transportation costs and streamline operations, ultimately enhancing profitability and supporting rapid growth.

Initiated serial production

Tecman’s advanced thermal cell barriers are more than just a concept—they are now in full serial production. This leap-frog development journey allows OEMs to fast-track the adoption of cutting-edge thermal management solutions, significantly reducing R&D costs and accelerating the path to safer, higher-performing EV batteries, while streamlining both the production process and time-to-market.

sustainability benefits

Tecman’s thermal cell barriers are engineered with sustainability in mind by reducing material waste and energy consumption in the production process. The ability to locate the compact manufacturing system in close proximity to battery assembly lines also minimises logistical costs and transport emissions, creating a more efficient and sustainable production line.

Energy Efficiencies

Our manufacturing system is engineered to minimise energy consumption, leveraging highly efficient processes that lower the overall energy required for production. This reduction not only decreases the carbon footprint at the production level but also creates upstream processing efficiencies, leading to hidden carbon reduction benefits throughout the supply chain.

Minimising emissions

The compact design of the production line allows it to be situated directly within battery pack assembly plants. By eliminating the need for long-distance transportation of components, it significantly reduces transportation emissions, contributing to a more sustainable supply chain.

Continuous Production

The continuous operation across shifts maximises resource utilisation, reducing energy and material consumption. The system's compact footprint minimises the need for additional infrastructure, which helps avoid the carbon emissions associated with large complex machinery.

Optimising resources

Our integrated manufacturing process eliminates the need for pre-processed materials, which reduces material waste and streamlines production. This efficiency not only lowers the environmental impact but also optimises the use of materials, contributing to the sustainability of the entire manufacturing process.