Case Study: Advanced Thermal Cell Barrier
A concept-to-manufacture solution for a major automotive OEM to delay thermal propagation in EV battery packs.
Services & Capabilities
Leading adhesive tape converter & end-to end manufacturing partner with innovative in-house capabilities
We support you through every stage of the engineering and manufacturing process, from initial concept and material selection through to delivery of an optimised cost-effective solution designed for high-volume manufacture.
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Material Selection & Validation
We specialise in understanding both the science behind advanced materials and the engineering challenges at hand, which is critical for the success of the finished solution.
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Design & Engineering Support
Our comprehensive design and engineering support service includes everything from initial engineering concepts and feasibility to the final design of an engineered part.
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CAD
CAD is an indispensable tool at Tecman that enhances design efficiency, accuracy, collaboration, and innovation while contributing to overall product quality and competitiveness.
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Laser Cutting
Laser cutting capabilities enables the rapid creation of highly precise and accurate concepts, prototypes and samples.
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Prototyping
Using laser, clicker press, and prototype rotary die-tooling allows for quick and accurate prototyping of complex parts during the pre-production phase.
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Assembly
Manual and semi-automated assembly services for the pre-production of complex parts using jigs, fixtures, and gauges to reduce costs while improving quality control.
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Slitting & Rewinding
Lathe slitting and slit and rewind capabilities for pre-production material preparation.
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Multi-Layer Lamination
Advanced multiple material lamination facilities for material preparation and final product manufacture, enabling the formulation of products outside of any standard product range.
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advanced die-cutting
High-speed rotary die-cutting, advanced flatbed die-cutting, and inline ultrasonic welding, with inline and offline measurement capabilities, plus additional advanced capabilities.
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Surface Treatment & Embossing
Inline Corona treatment surface modification for LSE substrates, liquid priming, and surface embossing can be used to improve adhesion during lamination or die-cutting processes.
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Sheeting & guillotining
Our automatic guillotines enable custom cutting and sheeting of adhesive and other advanced materials into bespoke size sheets without the need for specific tooling.
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Bespoke Process & Production Lines
For requirements outside of our UK capability, we work with customers to design and engineer bespoke manufacturing processes and production lines, including engineering service support for process and operator training.
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Application Systems Support
As part of our value-add process, we develop assembly aids and equipment to assist in the precise application of our components, improving productivity during the assembly process.
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Why Our Customers Choose Tecman
In addition to our extensive in-house capabilities, cutting-edge advanced materials, and tenacious application engineers we are committed to providing on-going technical support and aftercare. This enables our customers to leverage over 25 years of industry, engineering and material expertise.
As a trusted engineering and manufacturing partner, we deliver value added solutions across multiple industries by collaborating with our customers to solve some of the most persistent industry challenges.
- Certification & Quality – Our facility has both ISO 9001:2015 and IATF 16949:2016 certification and our systems include APQP, NPI, Engineering Change Control, and Six Sigma
- A Trusted Partner – We deliver long-term strategic value by applying intelligent, creative thinking to every project and build long-lasting partnerships based on mutual respect and values.
- Multi-Industry Approach – Our knowledge from across industry applications, technological advancements, and cutting-edge materials enables cross-pollination of innovation when developing the most effective solutions.
- Added Value Process – We innovate at every stage of the engineering and manufacturing process, using a strategic approach to deliver an increased competitive advantage for our customers.
benefits of Tecman's value add solutions
- Customisable components – Every element can be customised to meet specific client needs and solve unique challenges, including the materials and processes, liner configurations, and the size and shape of the part
- Cost-effective solutions – Our solutions are optimised to create a more efficient and productive application process, which reduces overall costs and wastage without compromising material or product quality
- Flexibility – We have the flexibility to convert nearly all our advanced materials into bespoke value-add components at our in-house conversion facility using multi-layer lamination and die cutting capabilities
- Improved performance – We apply intelligent thinking and innovation at every stage of the process to ensure our solutions enhance the finished product and improve overall performance
- Continuity of supply – We ensure consistent, on-time delivery of high-quality parts by operating supply chain management procedures designed to improve customer satisfaction.
Case studies: Our expertise in action
Case Study: Adhesive Gasket for Automotive
Design & manufacture of a custom die-cut adhesive gasket to bond a plastic component to a vehicle instrument cluster for an automotive OEM.
Case Study: OEM Approved Protection Film
Developed a solution with a major automotive OEM to protect piano black paint during manufacturing processes.
Case study: Die-Cut Paint Masking Component
Development of a specialised custom masking solution for a leading injection moulder to streamline the application process and unlock cost savings.
Partners in success
Companies we worked with
Advanced Materials
materials we convert into custom die cut components
Adhesive Tapes
We have the flexibility to convert all our industrial double-sided adhesive tapes into customised solutions for customer specific bonding and mounting applications, available in various formats, including die-cut components, rolls, sheets, and adhesive pads.
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Surface Protection
Tecman’s range of high performance surface protection film and masking tapes are used to protect surfaces during manufacturing processes in demanding industries such as automotive, electronics, and wind blade protection in the renewable energy sector.
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Foam & Acoustic Materials
Our high-performance foam and acoustic materials are converted into custom components for a wide range of industries and applications, including sealing and cushioning, through to NVH management in electric vehicle powertrains.
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Thermal Management Products
Our portfolio of thermal management materials and products include thermal cell barriers, thermal interface materials and other thermally and electrically conductive materials for critical applications such as thermal management in EV battery packs.
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High Volume Adhesive Tape Converter
Engineered solutions
We are a trusted end-to-end manufacturing partner and leading converter of advanced materials and adhesive tape technology. We specialise in supplying value add engineered components to industries across the globe.
At our conversion facility, located in Leamington Spa, UK, we have the capability to convert nearly all our materials into bespoke die cut solutions optimised for customer specific requirements for a range of industrial and manufacturing applications.
added value for customers
Our in-house production facility is equipped with innovative capabilities and advanced manufacturing technology. Continuous investment in our people, processes, and machinery enables us to remain at the forefront of product and manufacturing innovation. This ensures that we continue to provide value and a clear competitive advantage for our customers.