Injection Moulder Solutions
Engineered Components Designed to Enhance Value in Injection Moulding Assembly Processes
For more than 25 years, we have closely collaborated with injection moulders, designing and developing custom self-adhesive solutions to optimise assembly processes.
Our solutions focus on application efficiency, reducing costs, streamlining processes, and enhancing finished products.
Through close collaboration with injection moulding teams, we gain deep insight into the application and what the end result needs to achieve. Then through careful consideration and analysis, we engineer a solution that improves performance and reduces overall costs.
Customised Innovation
Intelligent solutions that enhance your assembly processes
We provide customised component solutions designed specifically for the assembly of injection moulded parts:
- Custom self-adhesive solutions for bonding, mounting or joining multiple substrates from decorative attachments to advanced light-blocking gaskets that prevent light bleed in instrument clusters, complex sensors and modules
- Advanced custom protection solutions for residue-free protection of sensitive surfaces, including piano black paint and touch-screen panels
- Precision die-cut paint masking solutions
- Die-cut environmental and insulating seals to enhance performance of electronic devices
- Custom acoustic and vibration management components
Injection moulded parts frequently feature intricate geometries, so we specialise in creating custom self-adhesive solutions designed around these complexities. This ensures optimal surface contact between adhesive and substrate, resulting in a high-performance bond that addresses this challenge.
Our expertise in considering all aspects of design for manufacture and assembly as early as possible in a project helps to reduce challenges downstream. Speak to a Tecman expert today to learn how we can add value to your project.
Proven Converter Partner
Engineered components that perfectly fit your assembly needs
Added value process
We support our customers through every stage of the complex material selection and design stages through to selecting the right manufacturing processes to deliver an optimised cost-effective solution designed for high-volume manufacture.
We understand the unique requirements of injection moulder applications and sub-assembly processes so don't believe in one-size-fits-all solutions. Our added-value process involves careful consideration of your specific application and usage requirements, before customising a solution that perfectly fits your needs.
Assembly aids and equipment
As part of our value-add process, we can develop assembly aids, jigs and equipment to assist in the precise application of our components, improving productivity and integrating seamlessly into your manual, semi-automated and fully automated assembly processes.
Enhance your sub-assembly processes
If your processes could benefit from cost savings, process efficiency, material improvements, and product enhancements, reach out to a Tecman expert to discover how we can support your application.
Customised components with tangible benefits for injection moulder assembly processes
Case studies in action
Gasket for injection moulded vehicle instrument cluster
challenge
Improve an established adhesive gasket application for bonding an a-surface component to a vehicle instrument cluster for high-volume manufacturing for a leading injection moulder.
solution
Using a unique adhesive product to effectively block light transfer between instrument light displays. Incorporating design features to enhancing the gasket application into concave-shaped components, while integrating finger-lift tabs to prevent contamination during application, ensuring optimal performance and longevity.
outcome
An improved application process and increased surface contact of adhesive to component with overall enhanced safety and product performance of the vehicle instrument cluster.
Custom die-cut paint masking solution
challenge
Reverse engineer an existing part and assess where improvements in performance and efficiency can be made. Then manufacture the part within a short timescale to help a major European injection moulder to maintain supply chain continuity
solution
Incorporating design features to enhance application time reducing customer assembly costs and providing price reductions on specified materials. Delivering against frequent tight deadlines to enable the customer to maintain a continuous supply of components.
outcome
Supported a major injection moulder with an enhanced solution within tight deadlines that created efficiency savings and added value to the customer’s product.
Tailored Insight & Support
Enhancing Injection Moulder Assembly Processes
HOW CAN INJECTION MOULDERS OPTIMISE SUB-ASSEMBLY EFFICIENCY?
Optimising sub-assembly processes is a key challenge for many businesses, including injection moulders, that operate in high volume environments with tight efficiency targets. An effective approach to unlock efficiency and cost savings is to integrate customised components specifically designed around your processes, to add tangible value and streamline application.
Read more about optimising sub-assembly
ASSESSING VALUE IN AN INJECTION MOULDER SUPPLY CHAIN
Understanding the value in your supply chain is critical. At Tecman we focus on adding value and bringing our expertise, knowledge and experience to every project. In this blog we discuss what that really means, and the practical differences between a transactional supplier and an added value supply partner.
Read more about ASSESSING VALUE IN SUPPLY CHAINs
Engineered to your requirements
What our injection moulder clients' say
"We recently used Tecman’s services to source an adhesive part with a specific design. The team at Tecman were very helpful and provided us with all the information we needed throughout the process. They were able to answer all our questions and made the entire process very efficient. Parts were delivered on time and in full, with all criteria met.
We would recommend Tecman to anyone looking for a reliable supplier for high volume adhesive part production."
Commercial Manager at a leading Injection Moulder
Tecman: Your next proven partner
Our case study on delivering a die-cut paint masking component for a leading injection moulder represents just one of the satisfied injection moulders that we've we worked with to deliver customised components as a supportive end-to-end partner.
Contact Tecman to find out how we can be your value-driven partner, dedicated to solving your challenges with custom solutions that surpass expectations.