Case Study: Advanced Thermal Cell Barrier
A concept-to-manufacture solution for a major automotive OEM to delay thermal propagation in EV battery packs.
Why choose Tecman
Are you looking for an engineering and manufacturing partner who truly understands your unique challenges?
At Tecman, we go beyond supplying advanced material solutions; we’re your strategic partner, dedicated to your success. With 30 years of experience collaborating with OEMs and tier suppliers worldwide, we bring extensive material, engineering, and manufacturing knowledge to every project. From navigating complex product designs to meeting tight deadlines, we know what it takes. What sets us apart is our proven ability to deliver high-quality, cost-effective solutions on time, providing tangible value that help our customers gain a competitive edge.
If any of these challenges resonate, let’s connect and explore how we can support your goals:
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Lead times and shipping costs from overseas suppliers are an issue.
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We lack the internal resources to develop the right solution.
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Material tests have failed, we need more advanced materials options.
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We’re uncertain about the final solution and need external expertise to guide us.
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The format of our current part complicates application and increases costs.
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Our current manual/hand application is too slow and expensive.
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Our supplier can’t meet high volume demands for our solution.
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Our new project is outside our core business, so we need specialised support.
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Our current supplier won’t share part drawings and specs.
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The original prototypes were good, but production quality is now rapidly declining.
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Mid-programme changes to the part spec and drawings are unsupported by our current supplier.
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We can’t purchase materials directly from the manufacturer and need a supply partner.
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A fresh perspective could improve how we assemble and apply our parts.
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Our design process and time to market is inhibited by our current supplier’s lack of collaboration.
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We need a partner who fully understands our end-to-end process.
What could overcoming these challenges do for your business?
No matter the challenges you're facing or the solution you're currently using, our team of experts are confident in delivering real, tangible improvements. Get in touch today, and we'll work closely with you to understand your needs and explore how we can support your success.
Get in touch with a Tecman expert to explore how we can help
Bespoke engineered components
Delivering tangible value where it matters most
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Eliminate unnecessary costs and streamline processes.
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Upgrade underperforming materials with cost-effective alternatives.
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Reduce wastage and inefficiencies.
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Improve quality and consistency.
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Remove design constraints that limit your innovation.
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Simplify complex, expensive applications with advanced materials.
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Enable scalability for high-volume production.
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Enhance performance and outcomes of the final product.
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Ensure long-term reliability and durability.
Let's talk about how we can help
We are a trusted manufacturing partner, dedicated to delivering innovative, end-to-end solutions tailored to your specific needs and challenges. By taking a collaborative approach, we partner with our clients’ engineering teams as advanced material and manufacturing specialists, creating solutions and processes designed for cost-efficient, high-volume production.
We offer a complete review of your current solution at no cost or obligation. Let us demonstrate how we can solve your challenges. Contact a member of our team who will be happy to discuss your requirements and establish how we can bring improvements to your application.
Contact a technical expert and let us demonstrate how we can help
Adding tangible value to your project
Our Value Add Process |
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COLLABORATEWe work in close collaboration with our clients, tailoring our processes to meet their requirements. |
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INSIGHTAt the initial design stage of any project, our application engineers work with our client’s design team to gain deep insight into the application and what it needs to achieve. |
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CONSIDERLooking beyond initial drawings to the end application, we carefully analyse and consider all aspects of the project. We then focus on how we can improve overall performance to push efficiency up and costs down. |
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INNOVATEDrawing on over 25 years of engineering and material knowledge we |
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ENHANCEThe final outcome not only solves problems, it adds value in ways that matter most: better assembly, lower overall costs, and continuity of supply. |
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SUPPORTOur extensive knowledge across multiple platforms enables us to provide |
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Case studies: our expertise in action
Find out how we consistently surpass customer expectations
Case Study: Adhesive Gasket for Automotive
Design & manufacture of a custom die-cut adhesive gasket to bond a plastic component to a vehicle instrument cluster for an automotive OEM.
Case Study: OEM Approved Protection Film
Developed a solution with a major automotive OEM to protect piano black paint during manufacturing processes.
Case study: Die-Cut Paint Masking Component
Development of a specialised custom masking solution for a leading injection moulder to streamline the application process and unlock cost savings.
Who we work with
Testimonials
What our clients think
"Tecman took on the challenge of manufacturing a complex multi-material thermal transfer product. Using innovation, engineering skills and advanced manufacturing capabilities, they took the product from drawing through feasibility and onto production level manufacturing.
I would without hesitation recommend Tecman as a manufacturing partner, whatever challenges they face they overcome them."
Chris Hallsworth, Thermal Management Consultant
"Tecman’s knowledge of existing product, possible changes of adhesives, understanding of our needs and rapidity to produce samples was exemplary. Even after much iteration in our development nothing was too much trouble and Tecman’s enthusiasm never flagged. I would be very nervous of losing the support and knowledge they carry."
Senior Development Engineer at leading design and manufacturing organisation
"The service from Tecman has been 1st class, over and above in every aspect of a difficult programme launch phase. From Delivery and supply to ensure no disruption to technical support in product definition, problem solving and product improvements. Highly recommend."
Programme Quality Manager, Tier 1 Automotive Supplier
"Tecman supported with extensive product trials and were able to replicate the bond on a trial part using an advanced adhesive tape product which has automotive approval, and the ability to sustain the ageing tests. Provided excellent technical assistance and on time service. Thank you for your support team!"
Technician from Leading Adhesive Specialist
"I am continually impressed by the excellent service that Tecman provides, the times I have requested support from Tecman it has always been fast and efficient. It makes a pleasant change to deal with a company that takes pride in providing a first class service. I have recommended Tecman in the past & will continue to do so, Keep up the good work and thanks for all your help."
D.E Design Engineer at Display Enhancement Manufacturer