Assembly
Tecman provides manual and semi-automated assembly services for the pre-production of complex parts using jigs, fixtures, and gauges to reduce costs while improving quality control.
manual and semi-automated assembly services
customised assembly services
We provide both manual and semi-automated assembly services for the pre-production of complex parts using jigs, fixtures, and gauges to reduce costs while improving quality control.
We tailor our assembly processes to our customers specific needs. Our team of skilled operators can assemble parts by hand using jigs and tools, or using a semi-automation to streamline the process.
highly accurate & efficient
Our goal is to ensure that parts are assembled accurately, efficiently, and consistently while reducing costs and maintaining high-quality standards.
We use an intelligent approach to component assembly to ensure that parts are assembled accurately, consistently, and in accordance with design specifications.
manual assembly
- Manual assembly involves our team of skilled operators who assemble parts by hand using jigs and tools
- Our team use advanced process controls and expertise to ensure that components are built to specification every time
- Manual assembly allows for flexibility in handling complex materials, assembly techniques or require fine adjustments
- It enables short runs to prove out concepts, produce prototype assemblies, and supports with PFMEA (Process Failure Mode Effects Analysis) activity
semi-automated assembly
- Semi-automated assembly combines our skilled team with automation to streamline the assembly process while maintaining human oversight and intervention when needed
- Automated machines and tools can perform repetitive tasks, increasing efficiency and reducing the risk of human error
- Our team work in conjunction with automated systems, ensuring that the final assembly meets quality standards and allowing for quick adjustments if necessary
- Cobots achieve a high level of repeatability making them suitable for basic steps, allowing the team to handle the more complex activities of assembly
jigs, fixtures, & gauges
- We develop bespoke jigs and fixtures to hold, guide, and position components during assembly
- They ensure consistency and accuracy by providing a precise reference point for each part enabling Poka-yoke features to eliminate variation
- Gauges are used to measure and verify the assembled parts, helping to identify any deviations from specifications, ensuring consistency during assembly
benefits
- Low set-up costs
- Cost effective concepts
- Flexible pre-production activity
- Supports FMEA
- Short run and low volume production capability
- Quality Control with 100% inspection
- Flexibility for design changes